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China CHENGDU BABOS CUTTING  TECH CO.,LTD
CHENGDU BABOS CUTTING TECH CO.,LTD
CHENGDU BABOS CUTTING TECH CO.,LTD. ( BABOS Tools ) specialized in manufacturing carbide tools with high quality used in metalworking field. Our carbide tools mainly include carbide burr, TCT annular cutter, end mill, turning insert, milling insert, drill bit, boring cutter, screw tap and other custom metalworking tools. They are used to process all kinds of metals, like aluminum, cast iron, carbon steel, alloy steel, stainless steel, titanium alloy, high temperature alloy, Monel metal and so on...
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Latest company news about BABOS Quality Standards and Regulations
2025-04-25 14:16:21
Tungsten carbide tools are essential in various industrial applications due to their exceptional hardness,wear resistance,and ability to maintain cutting edges under extreme conditions.To ensure the reliability and performance of these tools,factories must adhere to stringent quality standards and regulations.This article outlines the key quality standards and regulations that govern the production of hard alloy tools. 1.Chemical Composition and Mechanical Properties Tungsten carbide tools are typically composed of tungsten carbide(WC)with a binder metal such as cobalt,nickel,or titanium.The chemical composition is critical for achieving the desired mechanical properties,including high hardness,toughness,and wear resistance.For example,the carbon content in tool steel,a common material used in hard alloy tools,ranges from 0.95%to 1.3%,while chromium,molybdenum,and vanadium are added to enhance hardness and toughness.These elements ensure that the tools can withstand high-temperature deformation and maintain their structural integrity during use. 2.Heat Treatment and Machinability Heat treatment processes,such as annealing,are crucial for improving the machinability and ductility of hard alloy tools.Annealed tool steel,for instance,exhibits reduced hardness and increased ductility,making it easier to machine and form into complex shapes.This process also relieves internal stresses,preventing warping or cracking during subsequent operations.The annealing process typically involves heating the material to 850-870°C and cooling it slowly in the furnace to achieve a maximum hardness of 250 HB. 3.Quality Standards and Testing Tungsten carbide tool factories adhere to various international standards to ensure consistent quality and performance.These include: • ASTM Standards:The American Society for Testing and Materials(ASTM)provides detailed specifications for the chemical composition,mechanical properties,and testing methods of hard alloy tools.For example,ASTM A681 outlines the requirements for tool steel,ensuring it meets the desired hardness and toughness levels. • ISO Standards:The International Organization for Standardization(ISO)also sets global standards for hard alloy tools.ISO 4957,for instance,specifically addresses tool steels and their applications. • SAE Standards:The Society of Automotive Engineers(SAE)defines standards for materials used in automotive and aerospace applications,including hard alloy tools.These standards ensure that the tools meet the necessary performance criteria for high-stress applications.   At BABOS, we insist on ISO standard. 4.Manufacturing Process Control The manufacturing process for tungsten carbide tools is highly complex and requires strict control to meet quality standards.This includes: • Precision Machining:tungsten carbide tools must be machined with high precision to ensure dimensional accuracy and surface finish. • Quality Inspections:Regular inspections are conducted at various stages of production to detect defects or deviations from specifications.Non-destructive testing methods,such as ultrasonic testing,are commonly used to assess the integrity of the tools. • Environmental and Safety Standards:Factories must also comply with environmental regulations to minimize the impact of manufacturing processes on the environment.This includes proper waste management and the use of eco-friendly materials. 5.Continuous Improvement and Innovation To stay competitive,tungsten carbide tool factories continuously invest in research and development to improve tool performance and durability.This includes exploring new alloy compositions,advanced heat treatment techniques,and innovative manufacturing processes.For example,the development of high-performance tool steels with superior toughness and wear resistance is an ongoing area of research. Adhering to strict quality standards and regulations is essential for the production of reliable and high-performance tungsten carbide tools.Continuous innovation and improvement further enhance the quality and efficiency of hard alloy tools,contributing to their widespread use in modern manufacturing.
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Latest company news about INTRODUCTION OF NEW TESTING EQUIPMENT
2025-02-19 12:19:22
Recently we have introduced several pieces of tool testing systems, which is used for tools quality inspection.       The Cutting Tool Inspection System is a comprehensive solution designed to enhance the quality control and precision of cutting tools during the manufacturing and production processes. This system is used for inspecting the geometry, dimensions, and performance of cutting tools (such as end mills, drills, reamers, etc.) to ensure they meet the required standards and maintain consistent performance over time. The inspection process helps in identifying defects, wear, or any deviations from the ideal specifications, which is crucial for tool life management and cutting efficiency.     Key Features of the Cutting Tool Inspection System     1. High Precision Measurement:   The system is equipped with advanced measurement technology, typically using optical and laser scanning techniques, which allows for highly accurate inspections of the cutting tool's geometry, such as cutting edge radius, diameter, flute length, and tool runout. The system ensures that the tools are manufactured within the tolerances required for optimal performance.   2. Comprehensive Tool Geometry Analysis:   The system provides detailed analysis of various geometric parameters such as: ​Runout measurement: Detecting if the tool is running concentrically or if there are any deviations that could impact cutting performance. Cutting edge condition: Evaluating the sharpness, wear, and damage to the cutting edge. Helix angle: Measurement of the helix angle (if applicable), which affects the cutting force and chip flow. Flute geometry: Analyzing the flute length and form, which directly impacts chip removal and cutting efficiency. Tool length: Ensuring the length of the tool corresponds to the required standard. Tool diameter: Measurement of the cutting diameter to ensure it is within specification. 3. Automated Inspection: One of the system's significant advantages is its automation, which streamlines the inspection process. Automated tools reduce human error, increase throughput, and ensure consistency in measurements. This is crucial in mass production environments where large quantities of tools need to be checked quickly and accurately. The system is designed to inspect tools without requiring manual intervention, which improves efficiency and reduces labor costs 4. Data Acquisition and Reporting: The system collects a wide range of data during the inspection process. It records detailed reports of the tool's geometry, any deviations, wear patterns, and potential issues. These reports can be stored, analyzed, and referenced for future quality control or troubleshooting. The system typically includes data logging and tracking capabilities, making it easier to trace tool performance over time and monitor trends in tool wear or manufacturing inconsistencies. 5. Visual Inspection & Imaging: High-resolution cameras and laser scanners are often integrated into the system to enable detailed visual inspection. These tools help in detecting even the smallest defects or wear patterns on the cutting edge or body of the tool. The system may use 3D imaging to reconstruct the geometry of the tool, allowing for detailed analysis of complex features that would be difficult to measure with traditional methods.​ 6. Tool Wear Detection:   The inspection system is designed to detect tool wear early, before it becomes a problem. It helps identify issues like: Edge wear: Over time, the cutting edges of tools can wear down, affecting cutting performance. Early detection allows for maintenance or replacement before damage impacts production. Chipping: Inspection can identify small chips or cracks that might not be visible to the naked eye but could lead to tool failure. 7. Deformation:   The system can detect any deformation or bending of the tool during use, which could compromise its cutting accuracy.​   8. Customizable Parameters:   The Cutting Tool Inspection System allows users to set custom inspection parameters based on specific tools, materials being cut, or production requirements. This flexibility ensures that the system can be adapted to various tool types and manufacturing processes.   9. Integration with Manufacturing Systems:   The inspection system can be integrated with existing manufacturing and ERP systems for real-time quality control and production optimization. This integration helps provide continuous feedback on tool performance and ensures that defective or out-of-spec tools are removed from the production process without affecting the final output.     Benefits of the Cutting Tool Inspection System 1. Improved Tool Quality:   By providing accurate measurements and detailed analysis of cutting tools, the system helps ensure that the tools are manufactured to the highest standards. This results in better cutting performance, longer tool life, and fewer defects in the final product.   2. Reduced Tool Wear and Breakage:   Early detection of tool wear or defects allows for timely interventions, such as tool regrinding, maintenance, or replacement. This reduces the risk of tool failure during machining operations, leading to more stable and consistent production runs.   3. Enhanced Productivity:   Automated inspections reduce manual labor, speed up the inspection process, and increase throughput. This results in greater efficiency and productivity in tool manufacturing and quality control.   4. Cost Savings:   By catching defects or wear early, the system helps to avoid costly downtime, rework, or scrap. Efficient inspection reduces material waste and the need for unnecessary tool replacements, ultimately lowering production costs.   5. Consistent Quality:   The system ensures that tools meet the required specifications consistently, reducing variability in the manufacturing process. This consistency is critical for industries where precision is essential, such as aerospace, automotive, and medical device manufacturing.   6. Data-Driven Decision Making:   The comprehensive data collected by the system can be used for predictive maintenance, tool life analysis, and performance optimization. This data can also help in identifying trends that could lead to improvements in the manufacturing process.   7. Real-Time Feedback:   With the ability to integrate with existing manufacturing systems, the inspection system provides real-time feedback on the quality of cutting tools. This helps in making immediate adjustments to improve tool performance and manufacturing efficiency.       Conclusion The Cutting Tool Inspection System provides a comprehensive solution for quality control and precision measurement in cutting tool production. By leveraging advanced technologies like optical and laser scanning, automated inspection, and data reporting, it ensures that cutting tools meet high standards for quality, performance, and reliability. This system is particularly useful for manufacturers looking to improve tool longevity, reduce defects, and optimize production efficiency. By detecting tool wear, geometric deviations, and defects early, it helps reduce downtime, prevent tool failure, and ultimately lower production costs. Whether you're working in automotive, aerospace, medical, or any other precision-driven industry, the Cutting Tool Inspection System plays a critical role in maintaining high-quality standards throughout the manufacturing process.  
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